Challenger, Adam Higginbotham. Avid Reader Press (ISBN: 9781982176617) 2024.
Summary: The heroism of the seven Challenger crew members and why a critical design flaw was ignored, resulting in their deaths.
I wanted to engage in some “magical thinking” in reading this book. The images of the Challenger explosion played over and over on our TV screens on January 28, 1986. We realized we were watching seven human beings come to a sudden end to their high aspirations. Or as it turned out, tumbling in an intact cockpit to an ocean impact and watery grave.
Adam Higginbotham didn’t allow me to engage that magical thinking. In the Prologue, through the eyes and words of public affairs announcer Steve Nesbitt, the disaster replays, underscored by his understatement, “Obviously a major malfunction.” Still, I wanted it to be different.
First, Higginbotham takes us back to the Apollo program, begun disastrously in the capsule fire that killed three astronauts. He traces the response and the subsequent successes of the program. And then the questioning of what NASA should do next. It was a time when government wanted to scale back the massive spending of the Apollo program rather than embark on further grandiose adventures.
And so the idea of a reusable space plane won approval, sold as a way to make space flight routine. But budget constraints resulted in the design decision to deploy reusable Solid Rocket Boosters (SRBs) to launch the shuttle into orbit. No manned space flight had used solid boosters. But the Titan missiles used them successfully, manufactured by Morton Thiokol, who won the contract for the shuttle boosters. However, these were much larger, and needed to be assembled in sections with the joints sealed by an asbestos putty and two concentric O-rings.
In testing, engineers found that on ignition, the joints flexed in a way where a gap in the seal occurred momentarily, allowing hot gasses to escape, to burn through. These charred some of the inner O-rings but did not get past the outer O-ring, and the joint sealed. There were other problems. Valves and turbine blades in the liquid fuel main booster. And hear resistant tiles that would fall off, exposing shuttle surfaces to potential “burn through” on re-entry. Engineers found fixes, including storage and assembly procedures for the SRBs. And the shuttles were approved for flight.
Higginbotham profiles each of the people who made up the crew of Challenger. Along the way, we learn the name of George Abbey, the NASA administrator who made the final call in astronaut selection and personally contacted each person. He introduces each individual: Ron McNair, Ellison Onizuka, Judy Resnik, Dick Scobee, Mike Smith, Greg Jarvis, and Christa McAuliffe, the school teacher who had prepared to teach lessons from space. He traces the career trajectory that led to each being assigned to the Challenger launch.
As the astronauts are training, Higginbotham takes us behind the scenes as concerns mount about the SRB joints. The engineering team at Morton Thiokol, working under Allan McDonald, Director of the program, and Roger Boisjoly, the senior scientist on the project, find more evidence of failures of the joints to fully seal. After a cold weather launch of Discovery in 1985, a significant breach of the inner ring and major charring of the outer ring were found. The joint had held, but barely. Management delayed a redesign of the joint. Boisjoly started studying the cold weather properties of the O-rings, finding they ceased to work at cold temperatures.
In some ways, the tragic climax of the book is the night before what would be a launch in record cold temperatures. The Morton Thiokol engineers unanimously recommended “do not launch.” I kept hoping they would listen and postpone the launch. But senior executives at Morton Thiokol, under pressure by administrators at NASA overrode that recommendation. The saddest moment for me was when Boisjoly, persuaded by colleagues to watch, saw the explosion. He was never the same, despite courageous testimony before the Rogers Commission.
Finally, Higginbotham takes us through the aftermath. This includes the Rogers Commission and the effort to cover up the engineers “do not launch” recommendation. But thanks to the courage of McDonald and Boisjoly, the truth came out. Also, Higginbotham documents the recovery efforts, including the recovery of the burnt through joint of the right booster. And the recovery of the cabin, flight recorder, and remains, confirming that the cabin was intact until it hit the ocean. And at least Mike Smith was conscious to the end.
What Higginbotham traces through his book is what can happen when a corporate culture turns toxic and dysfunctional. Specifically, we see what happens when the best interests of astronauts are over-ridden by political and profit pressures. But we also see the courage coupled with hard work of the seven who flew that fatal mission. We only wish the administrators had matched their courage and integrity.. Because ultimately, it wasn’t merely a powerful rocket that failed, but rather a group of powerful people.



